Every Alticonn product uses the same sealing discipline: FKM interfacial seals on controlled-finish surfaces, and full epoxy encapsulation of the rear termination. Ranges below are design envelopes; part-level specifications are issued with quotation.
Circular connectors in machined stainless shells. FKM interfacial seal at the mating face; epoxy-encapsulated rear termination. Shell-to-shell and shell-to-panel sealing surfaces are machined to controlled finish.
Shell sizes follow the 9–25 convention used across milspec circulars, so AC-H parts drop into existing panel cutouts and backshell tooling.
| Shell sizes | 9 – 25 (milspec circular convention) |
|---|---|
| Insert layouts | 2 – 61 way · design envelope |
| Shell material | Stainless steel, passivated |
| Contacts | Machined copper alloy, gold over nickel |
| Sealing | FKM interfacial seal · epoxy-encapsulated termination |
| Ingress | Sealed beyond IP69K |
Bulkhead penetrators and feedthroughs for hull, chamber and vessel walls. Conductors are potted through the body in a full epoxy encapsulation; the body seals to the bulkhead on an FKM O-ring with controlled-finish seat.
Single-conductor and multi-way layouts. Pressure ratings are stated as working pressure at the seal interface, not burst.
| Layouts | Single-pin – 37 way · design envelope |
|---|---|
| Working pressure | 300 bar (≈ 3,000 m seawater equivalent) |
| Body material | Stainless steel, passivated |
| Sealing | Epoxy through-encapsulation · FKM bulkhead seal |
| Mounting | Threaded body or flange, per drawing |
Spring-probe (pogo-pin) contact arrays in sealed micro shells. Probe pitch from 0.4 mm; epoxy-encapsulated terminations; FKM sealing at the interface. Magnetic-retention variants on request.
Every Indian integrator that specifies this class of part currently imports it.
| Contact type | Spring probe, gold over nickel |
|---|---|
| Pitch | From 0.4 mm · design envelope |
| Barrel / plunger | Brass barrel · copper-alloy plunger |
| Sealing | FKM interfacial seal · epoxy-encapsulated termination |
| Ingress | Sealed beyond IP69K |
Terminated and overmolded assemblies built on AC-series connectors or customer-specified interconnects. Continuity, insulation resistance and dielectric withstand are checked on 100% of assemblies before dispatch. Test records ship with each lot.
| Termination | Crimp · solder · overmold |
|---|---|
| Electrical test | Continuity · IR · dielectric withstand — 100% of assemblies |
| Documentation | Test record per lot · serialization on request |
Application-specific shells, inserts and contact layouts built from customer drawings. Prototype quantities accepted. DFM review is returned with the quotation; deviations are flagged before order, not after.
| Input | Customer drawing (STEP · PDF) or requirement spec |
|---|---|
| Quantities | Prototype (1+) through production |
| Response | Engineering response within 48 h of drawing receipt |
Material certificates are retained per lot and supplied on request.
Turning, milling, wire EDM and surface grinding. Dimensional inspection on CMM and 2.5D vision measurement at final inspection; electrical test per family as stated above.
Send a drawing (STEP, PDF) or requirement spec. Engineering response within 48 hours.
Manufacturability review returned with the quotation. Deviations flagged before order.
Prototype quantities built and dimensionally inspected against the drawing.
Dimensional inspection on CMM / vision system. Electrical test per family specification.
Parts ship with inspection records; material certificates on request.