Alticonn builds to requirement. A drawing is quoted as drawn. An environment is engineered against: materials, platings, seals and construction selected to the pressures, media and temperatures stated, then verified at inspection before shipment. Ranges below are design envelopes; part-level specifications are issued with quotation.
Turned, milled and ground components in stainless steel, aluminium alloy and brass. Wire EDM for profiles and slots conventional tooling cannot reach. Prototype through production quantities.
Parts are built to drawing. Where a design carries standard hardware, envelopes and mounting geometry follow the applicable convention so components install against existing panels and tooling.
| Processes | Turning · milling · wire EDM · surface grinding |
|---|---|
| Materials | Stainless (passivated) · aluminium (anodized) · brass (nickel-plated) |
| Tolerances | Per drawing · confirmed at DFM review |
| Inspection | CMM · 2.5D vision measurement |
| Documentation | Dimensional record per lot · material certificates on request |
Enclosures, chassis, brackets and formed parts fabricated to drawing. Flat patterns and bend allowances are resolved at DFM review; deviations are flagged before order, not after.
Fasteners and hardware per specification. Protective finishes are selected to the stated service environment.
| Input | Customer drawing (STEP · PDF · DXF) |
|---|---|
| Materials | Stainless steel · aluminium · others on request |
| Finish | Per drawing · confirmed at quotation |
| Inspection | Dimensional, per drawing |
Spring-probe (pogo-pin) contacts and arrays. Pitch from 0.4 mm; gold over nickel plating; brass barrel with copper-alloy plunger. Magnetic-retention variants on request.
Single probes, custom arrays and target-side pads — to drawing, or to a stated docking, charging or test-fixture interface.
| Contact type | Spring probe, gold over nickel |
|---|---|
| Pitch | From 0.4 mm · design envelope |
| Barrel / plunger | Brass barrel · copper-alloy plunger |
| Variants | Magnetic retention, on request |
| Inspection | 2.5D vision measurement |
Small-geometry machined parts — pins, bushings, housings, contacts — where measurement is half the work. 2.5D vision measurement at final inspection; dimensional records with every lot.
| Envelope | Small-geometry machining · size range confirmed at DFM review |
|---|---|
| Materials | Stainless steel · brass · copper alloys |
| Inspection | 2.5D vision · CMM |
| Documentation | Dimensional record per lot |
Terminated and overmolded assemblies built on customer-specified interconnects and hardware. Continuity, insulation resistance and dielectric withstand are checked on 100% of assemblies before dispatch. Test records ship with each lot.
| Termination | Crimp · solder · overmold |
|---|---|
| Electrical test | Continuity · IR · dielectric withstand — 100% of assemblies |
| Documentation | Test record per lot · serialization on request |
Where a program already carries qualified hardware, replacement and adjacent parts are built to the common military envelopes — standard shell sizes, mounting geometry and contact pitches — so the part installs against existing panels and tooling. Prototype quantities accepted (1+); DFM review is returned with the quotation. Contact factory for envelope compatibility on a specific part.
No compound or alloy is a house standard — selection starts from the media, temperatures and loads stated on the RFQ. Material certificates are retained per lot and supplied on request.
Turning, milling, wire EDM and surface grinding. Dimensional inspection on CMM and 2.5D vision measurement at final inspection; electrical test on assemblies as stated above.
Send a drawing (STEP, PDF) or requirement spec. Engineering response within 48 hours.
Manufacturability review returned with the quotation. Deviations flagged before order.
Prototype quantities built and dimensionally inspected against the drawing.
Dimensional inspection on CMM / vision system. Electrical test per family specification.
Parts ship with inspection records; material certificates on request.